Free tool
What is paper LOTO
actually costing you?
Estimate the time and cost a digital LOTO program could save your team. Enter your own figures. The calculation runs on industry downtime benchmarks you can check below.
$
%
$/hour
Typical range: $15k-$35k/hour typical downtime cost
Note: This calculator uses industry averages and assumes:
- • Manual procedures take ~60 minutes
- • Digital procedure generation ~40% faster
- • OSHA violation costs average $16,550
- • Zentri Professional plan pricing
Your results appear here.
Set your procedures, people and downtime cost, then calculate to see labour savings, downtime recovery, compliance-risk reduction and a payback period.
Where the numbers come from
Industry downtime costs
The calculator's downtime benchmarks come from published industry research. Your own figure is always the better input; these are the defaults when you don't have one.
| Industry | Cost per hour | Sources |
|---|---|---|
| Pharmaceutical & Life Sciences | $30k–$70k | Siemens TCOD 2024 Report · Emerson/Aberdeen Study |
| Heavy Industry & Energy | $25k–$60k | Siemens TCOD 2024 |
| Food & Beverage | $10k–$30k | ABB Survey · PMMI Report |
| Manufacturing (General) | $15k–$35k | IIoT World · ISM World 2024 |
See it working
See where the savings actually land.
We'll show you how Zentri handles procedures, isolations, roles and approvals. Then we'll talk through where the savings land at your facility.