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    DIGITAL LOCKOUT/TAGOUT · FOOD & BEVERAGE

    Centralize LOTO across every line, shift and team.

    Zentri connects procedures, worker sign-on, isolation verification and closeout evidence in one place.

    See how it works
    The problem

    LOTO evidence gets scattered across teams, shifts and paper records.

    In food and beverage facilities, lockout work often involves maintenance, sanitation, production, contractors and shift teams. When records live in binders, sign-on sheets, spreadsheets and handover notes, it becomes difficult to prove what happened.

    Question
    • PROCEDUREWhich procedure was used?
    • WORKERSWho was signed on?
    • EQUIPMENTWhat line or asset was locked out?
    • VERIFYWas isolation verified?
    • CLOSEOUTWas the line handed back correctly?
    • RECORDWhere is the evidence?

    Zentri answers each question from one connected lockout record.

    Product workflow

    One record from procedure to restart.

    Each step adds status, evidence and ownership to the same LOTO record.

    01
    Procedure
    Approved LOTO procedures linked to lines, equipment and isolation points.
    02
    Plan
    Create lockout plans for maintenance, sanitation, changeovers or corrective work.
    03
    Sign-on
    Record maintenance, sanitation, production and contractor teams working under the lockout.
    04
    Verify
    Track isolation points, energy sources and verification checks before work begins.
    05
    Monitor
    Keep active lockouts visible across lines, shifts and departments.
    06
    Restart
    Capture closeout, sign-off and return-to-production status.
    Use cases

    Built for food and beverage LOTO scenarios.

    Production line maintenance

    Control LOTO for conveyors, fillers, mixers, ovens, packaging lines and process equipment.

    Linked equipment
    4 assets
    Filler FL-2LOTO-FL-2 v3.1
    Mixer MX-01LOTO-MX-01 v1.4
    Conveyor CV-12LOTO-CV-12 v2.0
    Tunnel oven OV-3LOTO-OV-3 v1.2
    Sanitation and washdown work

    Keep lockout status visible when cleaning work requires controlled isolation.

    CIP loop · Filler FL-2
    3 isolation points · sanitation crew
    V-118
    V-119
    DR-04
    Changeovers and line stops

    Use repeatable LOTO workflows when equipment is stopped, changed over and restarted.

    SKU changeover · Line 4
    in progress
    Stop13:40 · done
    Lock out13:48 · done
    Changeover14:05 · active
    Restartpending
    Packaging equipment

    Manage lockout procedures for case packers, palletizers, wrappers, labelers and automated packaging systems.

    Active lockouts · Packaging
    3 of 6
    Case packer CP-04locked out
    Palletizer PL-02locked out
    Wrapper WR-01locked out
    Labeler LB-03operational
    Contractor maintenance

    Keep external teams inside a controlled process with clear sign-on, verification and closeout.

    Workers on plan
    JMJ. Müller
    SRS. Reyes · Sanitation
    LEL. Erb · OEM serviceext
    HSH. Stein · OEM serviceext
    Multi-shift operations

    Maintain visibility when lockouts continue across handovers or extended downtime windows.

    Shifts on this lockout
    11h on the lock
    Night22:00 → 06:00Handed over
    Early06:00 → 14:00In progress
    Late14:00 → 22:00Scheduled
    Connected record

    The record builds as the work happens.

    Every sign-on, isolation step, verification check and closeout action stays linked to the lockout record.

    Completed lockout record
    LO-2026-0276
    Ready to run
    Lockout ID
    LO-2026-0276
    Line / Area
    Packaging Line 4
    Equipment
    Case Packer CP-04
    Procedure
    LOTO-CP-04 · v2.3
    Energy sources
    Electrical · Pneumatic · Stored energy
    Isolation points
    6 / 6 verified
    Workers signed
    2 maintenance · 1 sanitation · 1 contractor
    Verification
    All checks complete
    Production handback
    Complete
    Restart status
    Ready to run
    Closeout
    Completed at 14:32
    Export
    Available
    Closed by K. Mendez · 24 May 2026 · 14:32
    Before & after

    Replace scattered LOTO paperwork with one searchable record.

    Paper process
    Zentri
    Procedure binders
    Procedures linked to equipment
    Line-side sign-on sheets
    Digital worker sign-on
    Manual isolation checks
    Recorded verification status
    Shift handover notes
    Visible lockout status
    Production restart chasing
    Clear closeout and restart record
    Audit prep from paper files
    Searchable LOTO history
    Same record, every team

    One record. Every team. Same evidence.

    EHS
    Sees active lockouts, sign-on status and completed evidence.
    Maintenance
    Executes work from approved procedures and verified isolation points.
    Production
    Knows what is locked out, what is active and when equipment is ready to restart.
    Sanitation
    Works from the same lockout status when cleaning or washdown requires controlled isolation.
    Quality / Food Safety
    Can retrieve completed records when maintenance, sanitation or restart activity needs review.

    Prove LOTO control without chasing records.

    See how Zentri helps food and beverage teams manage lockout/tagout across production, sanitation, maintenance, contractors and shifts.